Medical Extrusion Lines

Extrusion lines for production of Medical Tubes, Bags and Sheets

Bausano medical extrusion lines for tubes, bags and sheets are high precision machines. The medical industry requires instruments that are safe, reliable, and custom-designed for processing of PVC and other non-toxic materials for sanitary use permissible under the Pharmacopoeia regulations. Thanks to the single screw and twin-screw extruder technology and the wide range of accessories, Bausano offers several solutions, all customisable, for the implementation of systems featuring high production and maximum efficiency. We specialized over the year in the extrusion of medical devices, especially for medical tubing.

Products

Application of Extrusion lines for the medical sector. Three main application of medical devices extrusion.

Medical tubing

The Bausano Extrusion technology ensures the thermal and plasticizing stability at any production output satisfying the medical standards.

Medical bag

Special heads and calibration systems with water cooling allow obtaining tubular elements for medical bags.

Medical sheet

Thanks to the satin finish of the inner side, the two internal walls of the pocket do not adhere, facilitating their separation during use and ensuring greater safety.

Medical bags

Bausano produces also medical extruders for medical bags extruded from various plastic materials, like PVC and PP.
Bausano medical bags are medical grade plastic bags ranging from 80mm to 420mm in width and variable thickness range from 0.1 to 0.65 mm. Despite the excellent moisture-barrier properties and the high purity level of polypropylene, the prevailing i.v.-solution packaging concepts are based on plasticized polyvinyl chloride (PVC), glass, and polyethylene. The finished product must be temperature, impact, and corrosion resistance to withstand the high wear and repeated sterilization cycles medical plastic devices are subject to. For example, the PVC IV bags are designed for parenteral nutrition, packaging of rehydration solutions (sodium chloride, glucose, lactated Ringer’s solution, etc.), and certain antibiotics and analgesics for hospital and veterinary usage.

Medical sheet

Bausano's medical sheet extrusion lines consist of single and twin-screw extruders for medical grade materials. Bausano extruders are used to produce non-toxic foils for medical bags for transfusion, dialysis or phleboclysis.

The process flow of the medical sheet extrusion is similar to that of the medical bags, but the difference is that the sheet extruded is single and it is not created a medical bag right away, but only after. At the end of the extrusion the sheets are wrapped with a calendar. Most of the medical sheet production are made with PVC. That is because PVC transparent sheet have many advantages of fire-resistance, high quality, low cost, high transparent, good surface, no spot, less water wave, high strike resistance and are easy to mould.

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Quality

The Bausano extruders are all tested to meet the requirements of the pharmaceutical industry and multiple sectors of medical industry. Our systems, thanks to the constant quality control and strict internal production standards, are designed to respect the requirements of legislation.

Polymers resilience ensures that medical products function consistently, for extended use, in demanding applications.

Specifications required

Dimensional accuracy, surfaces, minimal tolerances and absence of contamination are only some of the requirements provided for by the regulations for the medical industry. Bausano is able to comply with such quality standards using state-of-the-art technology.

A wide range of modular elements and equipment is available to set up customised lines for medical products.
Every line is complete with cooling and calibration tanks, take off and cutting units, each featuring special measures to reach an additional energy saving of up to 50%!

Measuring system

Bausano instruments precisely measure diameter, ovality, wall thickness, concentricity, cross section, shape, capacitance, and more.

Bausano has integrated measuring systems into their processes to increase output, reduce material costs and downtime, improve safety, and control quality.

Bausano systems provide quality improvements in manufacturing through tighter tolerances, better transmission capabilities, and improved workflow.

What do you need to produce?

We gather data, analyse requests and take note of the needs and objectives of the customer both in the short and long term.

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