Additives and fillers are essential for improving the properties of plastic materials during extrusion. These compounds are added to optimize the mechanical, thermal, and chemical characteristics of the materials, allowing the production of higher-performance products suitable for specific industrial applications.
Function of Additives and Fillers:
- Improvement of mechanical properties: Increase rigidity, tensile strength, and durability of the material.
- Control of thermal and chemical properties: Improve heat and chemical resistance, slowing down aging.
- Optimization of workability: Additives such as plasticizers and lubricants improve the flowability of the material during extrusion.
- Aesthetic and functional effects: Dyes and UV agents enhance the appearance and durability of the material.
Types of Additives and Fillers:
- Mineral fillers: Fillers such as calcium carbonate, talc, silica, and clay are added to increase hardness and reduce the cost of plastic materials, while also improving workability and dimensional stability.
- Organic fillers: Used to improve mechanical strength and rigidity of polymers, organic fillers include natural or synthetic fibers such as glass, carbon, or recycled plastic.
- Functional additives: These include UV stabilizers, antioxidants, and additives that improve resistance to chemicals and heat, enhancing the durability and versatility of the final product.
Applications of Additives and Fillers in Extrusion:
- Production of profiles and pipes: The use of additives and fillers allows optimization of the mechanical and thermal properties of pipes and profiles for various industries such as construction, automotive, and electronics.
- Packaging and consumer goods: Specific additives are used to improve visual properties, durability, and wear resistance of packaging, as well as ensuring the safety of materials in contact with food.
- Advanced technical applications: Extruded materials with specialized fillers and additives are used in high-performance sectors like electronics, automotive components, and medical equipment, where material properties are crucial.
How Bausano Works with Additives and Fillers:
Bausano develops advanced solutions for incorporating additives and fillers into plastic materials, ensuring maximum control during the extrusion process. Our innovative technologies enable the optimization of additive and filler distribution, improving the homogeneity and quality of the final product. With Bausano, every extrusion process is highly customizable to meet the specific needs of each application, ensuring high-performance, high-quality materials.
