Screw wear in extruders is a natural phenomenon that occurs during the continuous operation of plastic processing. Screws are subjected to mechanical and thermal stress, leading to surface erosion over time. This damage can affect the efficiency of the extrusion process and the quality of the final product.
Causes of Screw Wear
- High mechanical load: Pressure and force during extrusion can damage the screws.
- High temperatures: Prolonged exposure to high temperatures accelerates wear.
- Abrasive materials: Working with abrasive plastics or additives increases friction and wear.
Consequences of Wear
- Reduced production efficiency.
- Compromised quality of the final product.
- Increased maintenance and replacement costs.
How to Prevent Wear
- Use high-quality materials for the screws, such as wear-resistant alloys.
- Monitor and regulate temperature to prevent overheating.
- Apply lubricants to reduce friction during the extrusion process.
- Adopt a preventive maintenance program to monitor screw integrity.
How Bausano Works with Screws
Bausano develops advanced solutions to reduce screw wear in extruders, ensuring an optimized and durable production process. Thanks to our experience, we offer innovative technologies that improve screw reliability and lifespan, tailored to our customers' specific needs. With Bausano, every extrusion process is highly customizable to ensure superior efficiency and quality.
