In Brief
If you’re involved in the manufacturing industry, you’re probably aware of the strategic importance of optimizing consumption to reduce variable costs. In this article, we will talk about energy consumption that involves the process of pipe extrusion and how to improve its energy efficiency.
Energy efficiency: a strategic investment
At a time when sustainability is a major global focus, the manufacturing industry is constantly looking for technological innovations that can help reduce environmental impact by optimizing resources. In the specific context of pipe extrusion, a significant step towards a more sustainable future has been made thanks to the recent introduction of highly energy efficient machines.
But how much energy does an extrusion machine really consume?
Extrusion is an industrial process – known for its significant energy consumption – in which a plastic material is melted and pushed through a mold to obtain a specific shape, in our case, a pipe. However, ongoing progress in machine technology has led to a new generation of extruders with built-in high energy efficiency solutions. Highly energy efficient extrusion machines stand out thanks to the use of innovative technology. This technology includes:
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Low energy consumption motors: these motors are often supplied by renewable energy sources and significantly reduce overall consumption.
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Advanced cooling systems: help maintain the ideal temperature during the extrusion process, improving efficiency and reducing energy consumption.
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Automated checks and integrated artificial intelligence: these allow optimized management of the process, dynamically adapting to variations in the operating conditions.
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Process optimization: to further reduce the energy consumption of extrusion it is vital to use advanced materials and design optimized molds that can significantly contribute to reducing the overall energy requirement.
It is important to remember that regular machine maintenance is a crucial aspect that can help make the difference alongside technical innovation. Equipment in good condition works efficiently, reducing wasted energy caused by breakdowns or non-optimal function.
Tangible benefits of using highly energy efficient machines
We’ve seen that the choice of extruder is fundamental in maximizing efficiency and reducing energy costs. Using an extruder that is too large to produce small profiles means wasting energy and money. In this context, we explore the tangible benefits of using cutting-edge energy-efficient machines.
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Environmental sustainability: reducing energy consumption also means reducing the environmental impact. Highly energy-efficient machines contribute to environmental sustainability, reducing carbon emissions and minimizing the use of natural resources.
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Regulatory compliance: environmental regulations are becoming increasingly strict. Investing in sustainable technology not only prepares businesses to comply with the current regulations, but also to position themselves as leaders in respecting the environment.
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Reducing operational costs: investing in highly energy-efficient machines can initially seem like a significant investment, but it translates into a reduction in costs over the long term. Less dependence on traditional energy resources reflects positively on corporate budgets.
Choose sustainable extrusion for a better future
If you’re considering updating your pipe extrusion machine stock, consider the option of highly energy efficient machines. This choice will not only benefit your company but will also contribute to shaping a future in which the manufacturing industry is a responsible and sustainable stakeholder.
Research and innovation are fundamental aspects as far as we’re concerned. This strategic resource has helped us become pioneers in the use of the principal of electromagnetic induction in extrusion systems, surpassing traditional systems based on resistance heaters.
In our Bausano Smart Energy System, the cylinder heats up contactlessly thanks to an alternating electromagnetic field, guaranteeing optimal performance with a significant reduction in component wear and tear and energy consumption by up to 35%.
Find out how to optimize your manufacturing process sustainably with our cutting-edge technology.
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