Plastic Extruders Entirely Designed and Manufactured in Italy

Bausano develops plastic extrusion lines for every industrial sector, ensuring efficiency, precision, and sustainability.

Estrusori plastici personalizzabili progettati e sviluppati interamente in Italia

Progettazione e realizzazione di estrusori plastici personalizzabili.

Design and Manufacturing of Extruders

Bausano develops high-performance extruders designed to meet the production needs of every client precisely.


We offer advanced technological solutions, such as twin-screw and single-screw extruders, ideal for transforming polymers into applications ranging from agriculture to the medical sector. Each machine is entirely made in Italy and engineered to ensure energy efficiency, reliability, and optimal performance. Whether for large-scale production or laboratory testing, our extruders deliver superior quality and flexibility, contributing to the success of our industrial partners.

Discover the different types:

Estrusori Bivite

Twin-Screw Extruders


Twin-screw extruders are machines designed to process plastic polymers, shaping them into the desired form.

They stand out for their counter-rotating screw system (screws rotating in opposite directions) and can be further classified into interchangeable or non-interchangeable screw configurations. Twin-screw extruders enable the production of a wide range of finished products, including tubes, granules, profiles, and medical tubing.

Estrusori Monovite

Single-Screw Extruders


Bausano single-screw extruders are designed to process plastic polymers with maximum precision, transforming materials into the desired form.

We leveraging our expertise and every extruder ensures high performance and reliability at every stage of the process. Bausano’s single-screw technology, simple yet efficient, pushes the plastic material toward the mold, producing a wide variety of products, from profiles to tubes, with consistently excellent results.

Estrusori da laboratorio

Laboratory Extruders


Laboratory extruders are compact twin-screw extruders. They are the perfect tool for companies needing to analyze products and conduct pilot laboratory tests on small quantities of material, achieving reliable results that can later be applied on an industrial scale.

Estrusori per il riciclaggio della plastica

Plastic Recycling Extruders


Plastic recycling extruders are machines designed to transform plastic waste into new, high-quality recycled raw materials.

These extruders, available as twin-screw or single-screw models, are increasingly adopted due to heightened environmental awareness. To address the challenges faced by plastic processors, Bausano has specialized in the extrusion of recycled plastics, specifically polyolefins (HDPE, LDPE, PP) and PVC.

Our Extruders Are Designed For:

Agriculture
Automotive
Automotive
Edilizia
Construction
Energia
Energy
Gestione idrica
Water Management
Medicale
Medical
Telecomunicazioni
Telecommunications

Agriculture

Plastic extrusion lines are applied in agriculture to produce water transport pipes, irrigation tubes, and drainage systems. These products help optimize crop yields, protect plants from environmental factors, and efficiently manage water resources.

Automotive

Automotive

Plastic extrusion lines are widely used in the automotive sector to produce various components, including seals, tubes, and profiles for both interior and exterior applications. The ability to produce complex shapes and sizes makes Bausano extrusion lines an excellent choice for automotive part manufacturers.

Edilizia

Construction

In the construction sector, extrusion lines are used to produce profiles, pipes, and panels. PVC or HDPE profiles can be created for windows, doors, and cladding, ensuring durability, weather resistance, and aesthetic appeal. Bausano extrusion lines also enable the production of plastic pipes for plumbing systems, electrical conduits, and drainage systems.

Energia

Energy

In the energy sector, Bausano extrusion lines are used to create wires, cables, insulating materials, and sheaths. The extrusion process ensures uniform insulation thickness and electrical properties, contributing to the reliability and safety of electrical systems.

Gestione idrica

Water Management

Bausano extrusion lines for water management play a key role in the treatment and handling of water, providing specialized plastic solutions for a variety of applications, such as pipelines. These lines enable the efficient production of plastic products that meet the specific needs of the water management sector, improving efficiency, sustainability, and system performance.

Medicale

Medical

Bausano extrusion lines play a critical role in the medical sector, producing tubes, catheters, and other medical devices. These lines can manufacture precise and sterile plastic components that meet the stringent quality and safety standards required by healthcare facilities.

Telecomunicazioni

Telecommunications

Bausano extrusion lines are essential in producing various components and products for the telecommunications industry. They contribute to manufacturing cables, connectors, protective components, and other essential elements needed for the functionality and reliability of telecommunication infrastructures and devices.

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About Us

Bausano is a family-owned company that has been designing and producing plastic extrusion lines since 1946.


For over 70 years, we have focused on quality and distinguished ourselves for flexibility and attention to every client’s unique needs. During the design phase, we find the best solutions for your business, customizing our machines with you as our trusted partner.

100% Made in Italy Extrusion Lines

100% Made in Italy Extrusion Lines

We design and manufacture our extrusion lines entirely in Italy.

Solutions for Every Need

Solutions for Every Need

We offer custom pelletizing lines tailored to various sectors and plastic materials.

In-House Design and Manufacturing

In-House Design and Manufacturing

We manage the entire process directly to ensure the highest quality extruders.

Constant Innovation

Constant Innovation

We have patented advanced technology to optimize every stage of processing.

Efficiency and Sustainability

Efficiency and Sustainability

Our lines are designed to reduce environmental impact and maximize production efficiency.

Customer Testimonials

Constant support and fast problem-solving

Bausano represents a key partner for our company’s growth, thanks to their high-value consultancy, continuous support, and problem-solving speed. This long-term collaboration has enabled us to adopt efficient, advanced technologies, enhancing our competitiveness in the market.

With Bausano, it’s different

Some manufacturers in the United States take six to nine months to ship a replacement part, negatively impacting productivity. With Bausano, it’s different. All components are always available in stock. After-sales assistance is a fundamental added value for us: the Bausano team responds to email requests within 24 hours and is always ready to support our needs.

First-class customer service

From the first extrusion line, we established a strong trust-based relationship with Bausano. Leveraging solutions specifically tailored to our granulation needs, we promptly met our clients’ demands. This success was also made possible by Bausano’s top-tier customer service.

Guarantee of success

Bausano’s extrusion lines have been very reliable for us, providing assurance of success, work continuity, assistance, and proximity. Even though they are based in Turin and we are in Catania, every request we made was promptly addressed.

A first-class partnership relationship

We are proud of the high-quality products we have achieved thanks to a specialized team and the excellence of Bausano’s extruders. Over the years, we’ve developed a first-class partnership, solving challenges as a team and creating innovative solutions. The new extrusion lines fully meet our needs, thanks to the high-tech systems at the core of Bausano’s solutions.

We can only be extremely satisfied

We decided to work with Intelicare and Bausano because they truly understood our need to produce consistent, high-quality material, ensuring the superior quality of our products. We are extremely satisfied with the results achieved so far.

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Request a quote


Are you interested in our plastic processing extruders and want to receive a free quote?
Fill out the form below, and one of our consultants will contact you within 2 business days.

    Frequently Asked Questions


    The price of a Bausano extruder depends on various factors, such as the type of material to be processed, the choice between twin-screw or single-screw extruders, and the characteristics of screws and cylinders. We create tailor-made solutions, all strictly made in Italy, because, for us, quality starts with every single detail.

    Delivery times depend on the technical specifications and customizations requested. Every Bausano extruder is designed to ensure high performance. We take the time to guarantee a perfect result. Contact us to discuss your needs—together, we’ll find the optimal solution.

    Increasing productivity means adopting technology that integrates seamlessly into your processes. Bausano offers a range of flexible solutions designed to optimize workflows while maintaining excellent quality standards. We design and test every component in-house to ensure maximum operational reliability.

    Bausano extrusion lines are designed to process a wide range of materials, adapting to specific production needs. From HDPE to PVC, each machine can be customized to achieve the best results, and our experts are available to help you find the ideal solution for your project.

    The energy consumption of an extruder depends on operating hours, the type of material processed, and the machine model. Bausano has developed a patented magnetic induction heating system that reduces energy consumption by up to 35% compared to traditional systems, ensuring more sustainable and efficient operations.

    Bausano extrusion lines are designed for minimal maintenance and extended operational life, thanks to the superior quality of the components used. We also offer fast and efficient technical assistance and after-sales service to ensure continuous production and maximum efficiency.

    Each Bausano extruder is designed based on specific production needs and the material to be processed. The design process is supported by thorough testing in our laboratories, where we simulate production cycles to ensure maximum efficiency and reliability. Every machine is tested and inspected before shipment, guaranteeing a final product that meets the highest standards of quality and durability.